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Cast Metal Sign Letters

May Special! FREE shipping on select sign letters over $35.

Cast metal sign letters provide a quality, permanent image for outdoor signage of business names or address numbers. The bronze or aluminum metal wall letters can be custom made in different sizes and finishes. Cast metal building sign letters are easy to install and come with a lifetime guarantee. There is an online sign designer to instantly preview and quote.

Helvetica Cast Metal Sign Letters

Helvetica Cast Metal Sign Letters

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Times Bold Cast Metal Sign Letters

Times Bold Cast Metal Sign Letters

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Americana Bold Cast Metal Sign Letters

Americana Bold Cast Metal Sign Letters

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Arial Cast Metal Sign Letters

Arial Cast Metal Sign Letters

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Arial Bold Cast Metal Sign Letter

Arial Bold Cast Metal Sign Letter

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Avant Extra Bold Cast Metal Sign Letters

Avant Extra Bold Cast Metal Sign Letters

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Avant Garde Medium Cast Metal Sign Letters

Avant Garde Medium Cast Metal Sign Letters

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Architectural Cast Metal Sign Letters

Architectural Cast Metal Sign Letters

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Broadway Cast Metal Sign Letters

Broadway Cast Metal Sign Letters

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Bodoni Condensed Cast Metal Sign Letters

Bodoni Condensed Cast Metal Sign Letters

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Clarendon Fortune Bold Cast Metal Sign Letters

Clarendon Fortune Bold Cast Metal Sign Letters

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Clarendon Medium Cast Metal Sign Letters

Clarendon Medium Cast Metal Sign Letters

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Classic Roman Cast Metal Sign Letters

Classic Roman Cast Metal Sign Letters

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Craw Clarendon Condensed Cast Metal Sign Letters

Craw Clarendon Condensed Cast Metal Sign Letters

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Copperplate Cast Metal Sign Letters

Copperplate Cast Metal Sign Letters

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Eurostyle Bold Extended Cast Metal Sign Letters

Eurostyle Bold Extended Cast Metal Sign Letters

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Friz Quadrata Cast Metal Sign Letters

Friz Quadrata Cast Metal Sign Letters

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Futura  Cast Metal Sign Letters

Futura Cast Metal Sign Letters

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Futura Bold Cast Metal Sign Letters

Futura Bold Cast Metal Sign Letters

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Futura Condensed Cast Metal Sign Letters

Futura Condensed Cast Metal Sign Letters

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Garamond Bold Cast Metal Sign Letters

Garamond Bold Cast Metal Sign Letters

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Garamond Bold Italic Cast Metal Sign Letters

Garamond Bold Italic Cast Metal Sign Letters

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Garamond Regular Cast Metal Sign Letters

Garamond Regular Cast Metal Sign Letters

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Gil Sans Bold Cast Metal Sign Letters

Gil Sans Bold Cast Metal Sign Letters

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Goudy Extra Bold Cast Metal Sign Letters

Goudy Extra Bold Cast Metal Sign Letters

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Helvetica Bold Cast Metal Sign Letters

Helvetica Bold Cast Metal Sign Letters

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Helvetica Bold Extended Cast Metal Sign Letters

Helvetica Bold Extended Cast Metal Sign Letters

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Helvetica Light Cast Metal Sign Letters

Helvetica Light Cast Metal Sign Letters

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Helvetica Medium Condensed Cast Metal Sign Letters

Helvetica Medium Condensed Cast Metal Sign Letters

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Helvetica Medium Italic Cast Metal Sign Letters

Helvetica Medium Italic Cast Metal Sign Letters

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Kabel Cast Metal Sign Letters

Kabel Cast Metal Sign Letters

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Lotus Bold Cast Metal Sign Letter

Lotus Bold Cast Metal Sign Letter

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Microgramma Extended Cast Metal Sign Letters

Microgramma Extended Cast Metal Sign Letters

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Optima Cast Metal Sign Letters

Optima Cast Metal Sign Letters

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Optima Semi Bold Cast Metal Sign Letters

Optima Semi Bold Cast Metal Sign Letters

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Palatino Cast Metal Sign Letters

Palatino Cast Metal Sign Letters

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Palatino Semi Bold Cast Metal Sign Letters

Palatino Semi Bold Cast Metal Sign Letters

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Ribbon Cast Metal Sign Letters

Ribbon Cast Metal Sign Letters

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Ribbon Deep Cast Metal Sign Letters

Ribbon Deep Cast Metal Sign Letters

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Ribbon Condensed Cast Metal Sign Letters

Ribbon Condensed Cast Metal Sign Letters

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Roffe Cast Metal Sign Letters

Roffe Cast Metal Sign Letters

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Roman Cast Metal Sign Letters

Roman Cast Metal Sign Letters

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Roman Round Cast Metal Sign Letters

Roman Round Cast Metal Sign Letters

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Standard Block Cast Metal Sign Letters

Standard Block Cast Metal Sign Letters

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Times Bold Italic Cast Metal Sign Letters

Times Bold Italic Cast Metal Sign Letters

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Times New Roman Cast Metal Sign Letters

Times New Roman Cast Metal Sign Letters

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Trajan Bold Cast Metal Sign Letters

Trajan Bold Cast Metal Sign Letters

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Trajan Bold Prismatic Cast Metal Sign Letter

Trajan Bold Prismatic Cast Metal Sign Letter

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Twentieth Century Cast Metal Sign Letters

Twentieth Century Cast Metal Sign Letters

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Univers 67 Cast Metal Sign Letters

Univers 67 Cast Metal Sign Letters

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University Roman Bold Cast Metal Sign Letters

University Roman Bold Cast Metal Sign Letters

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Cast metal letters

cast metal sign letters

Lifetime guarantee! Each metal letter is precision cast in aluminum or bronze using up to twenty distinct manufacturing steps. The metal provides strength and permanence to your image. Seven metal finishes give you the choice of dazzling shine, brilliant color, or natural and antiquated metal. Combine these finishes with an extensive selection of letter styles to design signs that reflect your individual image.

Metal sign letter materials

The cast aluminum sign letters use virgin aluminum ingots Alloy 356 that are melted down in an all-electric, pollution free furnace. Aluminum Alloy 356 is a superior metal for outdoor signage because of its strength, hardness and corrosion resistance against weather extremes particularly in marine areas. This aluminum alloy has a tensile strength of 38,000 psi! The bronze cast sign letters use virgin bronze ingots Alloy NAVY G-88-8-0-4 lead free that are melted down in an all-electric, pollution free furnace. NAVY G-88-8-0-4 lead free is a superior metal for outdoor signage because of its strength and hardness.

How cast metal sign letters are made

The melted ingot is poured into a letter mold, which has been designed for excellent legibility. The mold also has added depth to give your character real dimension. Once your letter has been cast by skilled craftsmen, it is shot blasted, degated and belt sanded in preparation of finishing. The cast metal characters are turned over, drilled and tapped at the appropriate stud diameter for its stud mounting hardware used during your installation. In the finishing process, the letter is bead-blasted to make it precise and smooth then stroke sanded to give it a natural satin finish. Except for anodized finished (due to its metal changing properties), the letters are set up on a rack where it is coated with a two-part hardened acrylic polyurethane clear coat, then sent to an oven for baking. Your letters are then laid out for careful quality inspection then seal-tight packaged so your letters arrive mistake-free.

Cast metal sign letter finishing

The cast aluminum letters can be anodizing in the colors of clear, gold, medium bronze, dark bronze or black. The anodized aluminum letter uses virgin ingots Alloy 514. Anodizing is an electro-chemical process which embeds the colored dye into the microscopic pores in the aluminum surface of the letter. The aluminum letter can also be painted, select from 45 baked enamel colors.

Online Sign Designer

The online sign designer is for font style preview only. We provide the approximate sign dimensions for comparison purposes only. We have taken great care in providing the closest sign dimensions possible. Due to manufacturing processes beyond our control (temperature, pressure, mold locations) we cannot guarantee an exact line length. As a rule of thumb, allow 15% margin for space around the letters. This makes your sign more effective as well. Please call for exact dimensions.

Lifetime guarantee on cast metal sign letters

These characters come with a lifetime warranty against fading, cracking, pitting or chipping as long as the letters are installed in their original location. Routine maintenance of rinsing with mild soap and water usually will restore the metal surface to its original appearance. Metal sign letters take 6-8 business days to produce plus transit time.