Product Description
Lifetime guarantee! Each metal letter is precision cast bronze using up to twenty distinct manufacturing steps. The metal provides strength and permanence to your image. Seven metal finishes give you the choice of dazzling shine, brilliant color, or natural and antiquated metal. Combine these finishes with an extensive selection of letter styles to design signs that reflect your individual image.
The bronze cast sign letters use virgin bronze ingots Alloy NAVY G-88-8-0-4 lead free that are melted down in an all-electric, pollution free furnace. NAVY G-88-8-0-4 lead free is a superior metal for outdoor signage because of its strength and hardness.
The melted ingot is poured into a letter mold, which has been designed for excellent legibility. The mold also has added depth to give your character real dimension. Once your letter has been cast by skilled craftsmen, it is shot blasted, degated and belt sanded in preparation of finishing. The cast metal characters are turned over, drilled and tapped at the appropriate stud diameter for its stud mounting hardware used during your installation. In the finishing process, the letter is bead-blasted to make it precise and smooth then stroke sanded to give it a natural satin finish. The letters are set up on a rack where it is coated with a two-part hardened acrylic polyurethane clear coat, then sent to an oven for baking. Your letters are then laid out for careful quality inspection then seal-tight packaged so your letters arrive mistake-free.
The online sign designer is for font style preview only. We provide the approximate sign dimensions for comparison purposes only. We have taken great care in providing the closest sign dimensions possible. Due to manufacturing processes beyond our control (temperature, pressure, mold locations) we cannot guarantee an exact line length. As a rule of thumb, allow 15% margin for space around the letters. This makes your sign more effective as well. Please call for exact dimensions.
These characters come with a lifetime warranty against fading, cracking, pitting or chipping as long as the letters are installed in their original location. Routine maintenance of rinsing with mild soap and water usually will restore the metal surface to its original appearance.
What are the benefits of cast metal letters?
Strength, texture, image and durability. Each metal letter is
precision cast in aluminum or bronze using up to twenty distinct manufacturing steps. The
metal provides depth and permanence to your image. Seven metal finishes give you the choice
of dazzling shine, brilliant color, or natural and antiquated metal. Combine these finishes
with an extensive selection of letter styles to design signs that reflect your individual
image.
What's better,
cast metal or flat cut?
The biggest difference is that cast metal letters have more depth than a flat cut out metal
letter. Cast metal letters are hollow in the back so your not paying for all the material
that won't be seen anyway. Cast metal letters are available in over fifty font styles and
standard sizes whereas flat cut metal has unlimited options in sizes and fonts. Otherwise,
both cast metal and flat cut letters have the same mineral properties and finishes
selections.
Can you make custom
logos and fonts with cast metal?
Yes we can make custom logos, fonts and graphics with cast metal materials. Cast metal can
come in different color selections and material finishes. Contact us with
your vector based artwork to start a price quote.
Updated: 2025-09-05
